Idea: Open-source HOTAS
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Found a set of pendulum rudder pedals:
https://www.thingiverse.com/thing:4407778
Looks really good, though it uses a few expensive components. If I try that build, I’ll substitute an Arduino for the Bodnar board, and try to replace the hall pots with a Simchair-style magnet+hall sensor gizmo. -
Those are cool!!!
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This guy also made a stick base and some other hardware, including a helo collective and a dual throttle. Those are rather less fancy, though, and the stick base doesn’t come with a grip. The pedals look top-notch, though.
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So, I finished building Simchair IV, more or less, minus the pedals and some helo collective parts. I’d say, amazing piece of kit. What’s more, the software is pretty extensible, and it uses Ethernet plugs and cables for hooking the peripherals up. I can certainly recommend this, both as a controller and a base for DIY projects.
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I was thinking of making the F-16 stick, finding a model looked like the hard part, but it turns out someone already did that:
https://www.thingiverse.com/thing:4544115
It looks pretty functional, though I’m thinking of modifying the buttons to get proper travel. Hat switches aren’t realistic, but I discovered making a hat switch that would actuate in a realistic way (long throw, basically) is hard. -
Or just use real buttons - they are out there, but you have to scrounge to find reasonable prices and be ready to pounce when you find them. I even found a couple real two-stage trigger switches that I’m holing onto for a future project.
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I’m not in the US, my chances of finding US switches available in my country are exactly zero. Nevermind at a reasonable price. I’ve actually experimented with printing buttons before, with a common tactile button and a spring from an old ballpoint pen you can get really nice results. The stick already has a two-stage trigger, too, the biggest problem would be finding a spring to emulate the real forces, which are considerable (if you know an easy way to DIY a spring of arbitrary dimensions, that’d help).
The only thing that eludes me is the hats. The real ones have quite a bit of throw (15 degrees or so), but also a tactile click, plus, in many cases, a button (fortunately, the button one seems to have short travel). They’re also pretty small, so a contraption consisting of a microstick with pots removed, plastic guides and a few tactile switches would likely take up too much space, in addition to being a huge crock.
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You shouldn’t have to worry about that, if you are just buying switches - especially if you buy them direct and not as removed from an aircraft or as surplus. Most of them are made by a company called Otto Engineering, and can be sourced off Ebay (I’ve bought quite a few spec switches off Ebay) or directly from a few places - this is one of my favorites, particularly for Honeywell toggle switches:
https://www.onlinecomponents.com/
You sort of have to watch these guys, because sometimes they get overstocks and sell things at really good prices.
I found my trigger switches on Ebay, and also a couple Trim hats…and an Emergency Jett switch I plan to use in a Hornet cockpit project. BUt you have to keep watch and be patient. Real spec Otto push buttons aren’t that hard to find/get. The wildest thing about the buttons is that they can be had in varying actuating forces, with or without a click - and my real Trim switch doesn’t click either…I don;t think I’ve ever had a seat in a RL jet that had clickable buttons, now that I think about it. Not on the HOTAS anyway - on the displays, but not the HOTAS…with the exception of the trigger.
What I really wish is that Thrustmaster would sell replacement switches for the Warthog stick. I’m pretty sure that the buttons on that stick are real Otto ones as it is, and the rest of the switches would certainly do the job for anything we’d like to do.
…another thing one could do is gut a HOTAS Cougar. There are increasing numbers of Cougars appearing on the surplus market as the military upgrades to Warthog sticks. Even if you buy a non-operating one, you could still rip the switches out of it and re-purpose them.
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Hello Stevie!
Another good tip !! -
You sort of have to watch these guys, because sometimes they get overstocks and sell things at really good prices.
Yeah, and they charge 75$ for shipping alone (to where I am). No good prices for me there. I’d rather make my own controls, 3D printing is capable of producing parts with tight tolerances, the buttons are most definitely doable, though a bit fiddly to design.
The people at OpenHornet state that hats in the Hornet, at least, have a tactile click. If that’s not the case, then the “joystick as hat” solution from Simchair would probably work best. I could add 3D-printed guides, to prevent diagonal movement and constrain the travel. An analog solution has another advantage: it uses up two analog pins on an Arduino, versus four for a genuine hat. Granted, it there are less analog pins overall than digital ones, but this allows you to cram more digital buttons in.